Vibration Analysis Service

Service Details:

We are a trusted name engaged in offering a comprehensive range of Vibration Measuring Equipment to the customers. Manufactured using optimum quality raw material which is obtained from authentic vendors of the industry, these products are demanded extensively and are appreciated for their robustness and durable standards. We make these products available to the customers in varied specifications, in order to suit their exact requirements.

 

Highlights:

• This is a microprocessor based Vibration Measuring Equipment, analysis and balancing instrument with memory for Analysis results and PC data transfer for trending the spectral information and printing Magnitude v/s frequency plots
• It also has inbuilt balancing programs for 1-plane and 2-plane balancing

Service Details:

Description:

• If machines exhibit unacceptably strong vibrations, how they are caused is the question, which faces the operator and manufacturer
• Of course, sources of vibration can be found by the step-by-step replacement of components, such as drive motor, coupling, bearing, drive shaft or gearbox. This procedure is however expensive, since it requires a very large stock of replacement parts and possibly many parts are replaced which are still completely in order
• Only a method of approach that places a systematic determination of the causes of vibration before replacement of machine parts is economically justifiable. A proved method for this is frequency analysis. In this, the existing mixture of vibrations is split up into its separate components. The origin is determined from the frequencies of the partial vibrations
• The most commonly used method for rotating machines is called vibration analysis. Measurements can be taken on machine bearing casings with seismic or piezo-electric transducers to measure the casing vibrations, and on the vast majority of critical machines, with eddy-current transducers that directly observe the rotating shafts to measure the radial (and axial) vibration of the shaft. The level of vibration can be compared with historical baseline values such as former start-ups and shutdowns, and in some cases established standards such as load changes, to assess the severity
• Interpreting the vibration signal so obtained is a complex process that requires specialized training and experience. Exceptions are state-of-the-art technologies that provide the vast majority of data analysis automatically and provide information instead of data. One commonly employed technique is to examine the individual frequencies present in the signal. These frequencies correspond to certain mechanical components (for example, the various pieces that make up a rolling-element bearing) or certain malfunctions (such as shaft unbalance or misalignment). By examining these frequencies and their harmonics, the analyst can often identify the location and type of problem, and sometimes the root cause as well. For example, high vibration at the frequency corresponding to the speed of rotation is most often due to residual imbalance and is corrected by balancing the machine. As another example, a degrading rolling-element bearing will usually exhibit increasing vibration signals at specific frequencies as it wears. Special analysis instruments can detect this wear weeks or even months before failure, giving ample warning to schedule replacement before a failure which could cause a much longer down-time. Beside all sensors and data analysis it is important to keep in mind that more than 80% of all complex mechanical equipment fail accidentally and without any relation to their life-cycle period
• Most vibration analysis instruments today utilize a Fast Fourier Transform (FFT) which is a special case of the generalized Discrete Fourier Transform and converts the vibration signal from its time domain representation to its equivalent frequency domain representation. However, frequency analysis (sometimes called Spectral Analysis or Vibration Signature Analysis) is only one aspect of interpreting the information contained in a vibration signal

Service Details:

The results of these tests yield information that can save maintenance dollars, avoid unnecessary repairs, and help lower repair costs. Particles, moisture, soot, heat, air, glycol, fuel, detergents and process fluids are all contaminants commonly found in industrial lubricants and hydraulic fluids.

Service Details:

If machines exhibit unacceptably strong vibrations, how they are caused is the question, which faces the operator and manufacturer.

Of course, sources of vibration can be found by the step-by-step replacement of components, such as drive motor, coupling, bearing, drive shaft or gearbox. This procedure is however expensive since it requires a very large stock of replacement parts and possibly many parts are replaced which are still completely in order.

Only a method of approach that places a systematic determination of the causes of vibration before replacement of machine parts is economically justifiable. A proved method for this is frequency analysis. In this, the existing mixture of vibrations is split up into its separate components. The origin is determined from the frequencies of the partial vibrations.

The most commonly used method for rotating machines is called vibration analysis. Measurements can be taken on machine bearing casings with seismic or piezo-electric transducers to measure the casing vibrations, and on the vast majority of critical machines, with eddy-current transducers that directly observe the rotating shafts to measure the radial (and axial) vibration of the shaft. The level of vibration can be compared with historical baseline values such as former start-ups and shutdowns, and in some cases established standards such as load changes, to assess the severity.

Service Details:

Other Details:

• If machines exhibit unacceptably strong vibrations, how they are caused is the question, which faces the operator and manufacturer.
• Of course, sources of vibration can be found by the step-by-step replacement of components, such as drive motor, coupling, bearing, drive shaft or gearbox. This procedure is however expensive since it requires a very large stock of replacement parts and possibly many parts are replaced which are still completely in order.
• Only a method of approach that places a systematic determination of the causes of vibration before replacement of machine parts is economically justifiable. A proved method for this is frequency analysis. In this, the existing mixture of vibrations is split up into its separate components. The origin is determined from the frequencies of the partial vibrations.
• The most commonly used method for rotating machines is called vibration analysis. Measurements can be taken on machine bearing casings with seismic or piezo-electric transducers to measure the casing vibrations, and on the vast majority of critical machines, with eddy-current transducers that directly observe the rotating shafts to measure the radial (and axial) vibration of the shaft. The level of vibration can be compared with historical baseline values such as former start-ups and shutdowns, and in some cases established standards such as load changes, to assess the severity.

Service Details:

Other Details:

• If machines exhibit unacceptably strong vibrations, how they are caused is the question, which faces the operator and manufacturer.
• Only a method of approach that places a systematic determination of the causes of vibration before replacement of machine parts is economically justifiable. A proved method for this is frequency analysis. In this, the existing mixture of vibrations is split up into its separate components. The origin is determined from the frequencies of the partial vibrations.
• The most commonly used method for rotating machines is called vibration analysis. Measurements can be taken on machine bearing casings with seismic or piezo-electric transducers to measure the casing vibrations, and on the vast majority of critical machines, with eddy-current transducers that directly observe the rotating shafts to measure the radial (and axial) vibration of the shaft. The level of vibration can be compared with historical baseline values such as former start-ups and shutdowns, and in some cases established standards such as load changes, to assess the severity.

Service Details:

If machines exhibit unacceptably strong vibrations, how they are caused is the question, which faces the operator and manufacturer.

Of course, sources of vibration can be found by the step-by-step replacement of components, such as drive motor, coupling, bearing, drive shaft or gearbox. This procedure is however expensive since it requires a very large stock of replacement parts and possibly many parts are replaced which are still completely in order.

Only a method of approach that places a systematic determination of the causes of vibration before replacement of machine parts is economically justifiable. A proved method for this is frequency analysis. In this, the existing mixture of vibrations is split up into its separate components. The origin is determined from the frequencies of the partial vibrations.

The most commonly used method for rotating machines is called vibration analysis. Measurements can be taken on machine bearing casings with seismic or piezo-electric transducers to measure the casing vibrations, and on the vast majority of critical machines, with eddy-current transducers that directly observe the rotating shafts to measure the radial (and axial) vibration of the shaft. The level of vibration can be compared with historical baseline values such as former start-ups and shutdowns, and in some cases established standards such as load changes, to assess the severity.

Service Details:

Every defect in its incipient stage emmits ultrasound and that can be captured with the help of ultrasound instruments. These ultrasound are of range 36 Khz to 40Khz and can not be audible  by us, so to make it audible ultrasound instrument use hytrodyne process and also represent them through graphs. this method is used to check lubrication, HT panels, plain bearing, slow speed machine bearings and so on.

Additional Information:

• Pay Mode Terms: T/T (Bank Transfer)